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There are Bottlenecks in the Mineral and Metal Supply Chain – The World Needs a New Plan

Peer-reviewed study is published November 2024 (research report published August 2021) on the estimation of the quantity of metals to phase out fossil fuels in a full system replacement, compared to mineral resources. The research is done by Simon Michaux from Geological Survey of Finland GTK. The study shows that if we want to transition away from fossil fuels, mining of minerals and using recycled minerals and metals from industrial waste streams in new ways will have to increase greatly.

The task to phase out fossil fuels is now at hand. Most studies and publications to date (year 2024) focus on why fossil fuels should be phased out.

The study by Simon Michaux presents the physical requirements in terms of required non-fossil fuel industrial capacity, to completely phase out fossil fuels, and maintain the existing industrial ecosystem.

No matter what minerals will be needed, large quantities of them are needed as the renewable power sources like wind and solar, require extensive mineral resources to manufacture the infrastructure for fossil-free energy.

The World needs a new plan to build a genuinely sustainable non-fossil fuel industrial ecosystem

And there is a challenge. Preliminary calculations, presented in the research report, includes number of vehicles in different vehicle class in year 2018 and what does it take to transfer that mass to Electric Vehicles (EV’s). Based on this number, it is clear that there are not enough minerals in the currently reported global reserves to build 1,4 billion EV’s in the global industrial ecosystem as it is today. Mining production, existing mineral reserves, resources and recycling will not be enough to manufacture the first generation of renewable technology.

This calculation is showing the scale of the task, not predicting the future.

There are wide variety of estimates on the number of vehicles we will need in the future, as well as the rate of change for the vehicle fleet composition. Battery recycling has the potential to ease the transition during the next 10-15 years, but is not a solution on its own.

There is a need to diversify sustainable material/metal/mineral sourcing, where manufacture could be done with parallel technology systems that require different material chemistries. In doing so, current reported mineral reserves may be sufficient for long term supply.

    The current plan

    The general plan to phase out fossil fuels focuses on replacing all fossil fuel-based vehicles with Electric Vehicle Technology (EVT) and hydrogen fuel cell vehicles, while phasing out coal- and gas fired electrical power generation. What are the major tasks?

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    The estimates

    The research report shows estimates of how many electric vehicles, H-cells, biofuels, solar panels, and wind turbines would be needed to completely phase out fossil fuels.

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    The challenges of the current plan

    What are the challenges of the current plan? The research report points out clearly that the challenge now is how to produce enough of these substitute non-fossil systems to perform the same tasks as before, on a global scale.

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    Food for thought

    Based on the research, there are themes that gives food for thought on how to evolve the current plan. And what good news there are?

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    Estimation of the quantity of metals to phase out fossil fuels in a full system replacement, compared to mineral resources

    Simon P. Michaux. 2024. Geological Survey of Finland. Bulletin 416.

    Read the full peer-reviewed study

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    Simon Michaux' research report 2021

    This report addresses the challenges around the ambitious task of phasing out fossil fuels (oil, gas, & coal) that are currently used in vehicle Internal Combustion Engine technology (ICE) and for electrical power generation. A novel bottom-up approach (as opposed to the typical top-down approach) was used to make the calculations presented here. Previous studies have also tended to focus on estimated costs of production and CO2 footprint metrics, whereas the present report is based on the physical material requirements.

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    Scenarios for Finland

    Finland has a unique net position for the potential to continue industrial production without the use of fossil fuels. However, the material and energy demand for attaining such a position are larger than current thinking and strategic planning allow. To replace all fossil fuels (oil, gas, coal, peat) in their various applications in Finland, a great deal of new Finnish industrial infrastructure is required to be financed, constructed, and then managed. Four researchers created six scenarios for how replacing fossil fuels in Finland could be done.

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